Machine monitoring for modern manufacturing
SensFlo gives manufacturers real-time machine monitoring (OEE, downtime, and utilization on every machine and across every facility) plus AI that tells you why performance dropped, not just what happened.
Industry solutions
Real-time OEE, downtime, and utilization data for manufacturers. Installed in under 60
seconds per machine, with no wiring or control-system access. Pick your industry below,
or browse by production process.
Industries vs manufacturing sectors
Industries
Aerospace & Defense, Medical, Automotive, Consumer Goods, Food & Beverage, Energy & Industrials. Best if compliance, customer requirements, or end market drive your priorities.
Manufacturing sectors
Metalworking, Plastics, Textiles. Best if your equipment and process, not your end customer, drive what you need to monitor.
One platform. Multiple production environments.
Environmental monitoring
Process stability tracking
AI-driven anomaly detection
Performance stability drives financial results
Results vary by facility, production complexity, and baseline operational maturity. Operational ranges reflect measured outcomes across deployed environments. Level 3 figures include documented customer results.
Solutions that scale with you
Start with visibility, grow into optimization, scale to full integration
SensFlo FloControl™ platform
Real-time manufacturing intelligence that grows with your needs
Lite
Real-time visibility with AI insights
Machine monitoring
Instant alerts
AI chat assistant
Pro
Full operator empowerment + analytics
Downtime tracking
Operator workflows
Deep machine process data
Premier
Enterprise integration + custom access
MES/ERP integration
Job tracking
Custom API access
Compare features or view pricing to find your perfect fit.
Build stability into your operation
Book a call and see how SensFlo scales with your production environment
Common questions
Direct answers to key operational and financial questions
Yes. SensFlo supports multi-plant deployments with enterprise-level dashboards that aggregate data across facilities while maintaining plant-specific operational control and customization.
Pricing scales by machine count, monitored variables, and facility scope. The model is designed to align costs with measurable operational value. Detailed pricing structure and ROI modeling are available on our pricing page.
Implementation requires coordination with production and maintenance teams. SensFlo provides onsite training and deployment support. No specialized IT infrastructure or data science teams are required for ongoing operation.
All data is encrypted in transit and at rest. SensFlo operates within your existing network security framework with role-based access controls. Data does not leave your facility environment unless explicitly authorized.
Most facilities see measurable improvements in scrap reduction and process stability within the first 90 days. Full ROI, including throughput gains and energy savings, typically occurs within 12 to 18 months, depending on facility scale and baseline operational maturity.
No. SensFlo complements existing MES and ERP systems by providing real-time operational visibility and anomaly detection. It integrates alongside your current systems without replacing production scheduling, order management, or quality tracking infrastructure.
Initial sensor installation typically begins within 2 to 4 weeks. Full operational visibility with AI-driven insights is established within 60 to 90 days, depending on facility scope and equipment complexity. Deployment is phased to minimize production disruption.
SensFlo supports six industry verticals: automotive, aerospace & defense, medical device, food & beverage, consumer goods, and energy & industrials manufacturing. If your fit is better defined by production process, browse Manufacturing Sectors instead — metalworking, plastics, or textiles. The platform works with both legacy equipment and modern machinery, providing modular deployment without requiring full system replacement.
