Real-time machine monitoring software powered by IoT & AI
See everything, optimize everything, from anywhere.
How does IoT monitoring improve machine utilization and OEE?
Live sensor data becomes a real-time OEE score (availability × performance × quality) so you catch lost production time and act on it in minutes.
Spot every stop
Sensors flag idle, breakdowns, and changeovers the moment they happen.
Catch slow cycles
Actual cycle time vs. ideal speed surfaces hidden lost capacity.
Stop scrap early
Anomaly detection flags process drift before it becomes defects.
From installation to insights
Three proven steps to transform your manufacturing operations
Sense
Attach a sensor to any machine in under 60 seconds. No wiring, no control system access, no production interruption.
Under 60 seconds per machine
Works with any equipment
No wiring or programming
Analyze
FloControl™ converts raw machine signals into organize production data: utilization, downtime, cycle time, and shift performance, updated continuously.
Real-time pattern detection
Predictive maintenance alerts
Automatic anomaly detection
Optimize
Your team gets accurate, current data to work from. Most customers identify losses they didn't know they had within the first 30 days and see 20%+ improvement in utilization.
Smart alert routing
Operator workflow tools
20% min utilization gains
Built for manufacturing excellence
Reliable, secure, scalable infrastructure trusted by manufacturers around the globe
Choose your level
Scale your capabilites as your grow. Upgrade anytime.
Lite
Flo right into increased production utilization
Real-time machine status
Instant idle alerts
FloE AI chat
Mobile dashboard
per machine per month
Pro
Get the most out of your machines
Everything in Lite, plus:
Downtime reason capture
Live machine dashboard
Deep machine process data
Advanced reporting
per machine per month
Premier
Full factory interoperability
Everything in Pro, plus:
Unlimited 3rd party software interoperability
Dynamic AI scheduling
Production reporting
API access
per machine per month
Meet FloControl™
Your command center for shop floor intelligence. Access real-time insights, analytics, and controls from anywhere.
FloControl™ platform demo
See the platform in action, from live dashboards to AI-powered insights
Live dashboards
Real-time visualization of machine status, production metrics, and performance KPIs across your entire facility.
Smart alerts
Instant notifications when machines go idle, performance drops, or maintenance is needed. Never miss a beat.
Advanced analytics
Deep-dive into production trends, OEE calculations, and performance patterns with powerful reporting tools.
Mobile access
Monitor your shop floor from anywhere. Full-featured mobile experience on any device, any time.
Team collaboration
Role-based access for operators, managers, and executives. Everyone sees what they need, when they need it.
API integration
Connect FloControl with your existing MES, ERP, and other systems. Seamless data flow across your tech stack.
Experience FloControl™ in action
Schedule a personalized demo to see how FloControl™ can transform your manufacturing options.
From signal to decision
FloControl connects directly to your machines, organizes live production signals, and turns them into the data your team needs to act faster.
Connect to any machine
Attach a SensFlo sensor to the machine without wiring, control system access, or production interruption. The setup gives your team a direct source of machine activity data without waiting on a complex integration project.
Capture real-time machine status
FloControl organizes raw machine signals into clear production data, including utilization, downtime, cycle time, and shift performance. Your team can see what is running, what is stopped, and where capacity is being lost.
Act on production intelligence
With live dashboards, alerts, and performance analytics, FloControl helps teams respond to downtime, compare planned versus actual output, and improve scheduling decisions before small issues become expensive delays.
Not sure which level is right for you?
Schedule a free consultation and we'll help you choose the perfect solution for your operation.
