ROAI Calculator
Estimate how much additional revenue, faster break-even, and year-over-year return you can generate by reducing cycle time or increasing production output with SensFlo's real-time monitoring platform.
Calculate your ROAI
Enter your production metrics to see potential revenue impact and payback timeline
Time savings inputs
Projections
Breakdown
Save your results
Production increase inputs
Projections
Breakdown
Save your results
*Terms & Conditions: Pricing is valid for 2026 and is subject to change without notice. Final pricing based on project scope and requirements. Products and services are provided subject to availability. Additional charges may apply for customizations or changes. Contact us for more details.
Understanding your ROAI
Time savings model
Production increase model
Investment breakdown
How it works
Time savings
Reduced cycle time means you produce the same output faster, freeing capacity for additional units.
Production increase
More units per month multiplied by revenue per unit equals your total revenue impact.
Revenue impact
Annual revenue gain shows the financial value of operational improvements over 12 months.
Break even
The point where cumulative revenue gains match your implementation investment, typically 6–18 months.
What your results mean
Revenue impact
The total additional revenue generated annually from increased production capacity. This assumes you can sell the additional output at your current unit price.
Break even
How many months until revenue gains cover your implementation cost. Most SensFlo customers break even within 12 months.
Year 1 return
Net return in the first year after subtracting implementation cost. This number goes positive after break-even.
Year 2 return
Full annual return in year two with no upfront cost. This represents ongoing value from your investment.
Industry applications
Metalworking
CNC machining, stamping, & fabrication plants.
Tool life monitoring
Setup time reduction
Quality consistency
Plastics
Injection molding, extrusion, & thermoforming operations.
Cycle time optimization
Scrap reduction
Machine uptime tracking
Food & beverage
Packagin, processing, & bottling lines.
Line efficiency gains
Downtime reduciton
Changeover speed
Textile
Weaving, knitting, & finishing operations
Throughput improvement
Defect detection
Process consistency
FAQs
Common questions answered by the SensFlo team
This model focuses on direct revenue impact from increased output. It does not account for reduced waste, improved quality, lower labor costs, energy savings, or other operational benefits that often accompany SensFlo deployment.
Yes. You can screenshot your results or schedule a review session with our team to walk through the numbers, validate assumptions, and discuss implementation planning.
You will need: current monthly production output, estimated time savings or production increase percentage, revenue per unit produced, and estimated implementation cost. Your operations and finance teams typically have this data.
Break-even is the point where cumulative revenue gains equal your implementation investment. It is calculated by dividing the total implementation cost by the monthly revenue impact from increased output.
Implementation costs typically include software licensing, hardware sensors, installation, integration with existing systems, training, and initial support. The total varies based on facility size, complexity, and deployment scope.
This calculator provides directional estimates based on your inputs. Actual results depend on your specific operations, implementation approach, and operational variables. We recommend using conservative estimates and validating assumptions with your team.
Review your results with our team
Schedule a session to validate your assumptions, explore implementation options, and build a detailed business case.
