ProPlastics

Pro Plastics sought to improve its mold monitoring capabilities to reduce scrap rates and enhance production efficiency. By integrating SensFlo's real-time monitoring system, the company achieved significant improvements in mold performance and maintenance processes

Key results

5 min

Saved per shift per operator

20+ min

Saved daily on reporting

10 min

Saved daily by automating shot count

The challenge

What they faced

Pro Plastics Ohio faced challenges with unplanned downtime and inconsistent part quality, which hindered its ability to scale production profitably. The company needed to eliminate inefficiencies in mold setup and maintenance while gaining better visibility into tool performance.

Our approach

How we helped

SensFlo's strategy focused on digitizing mold monitoring and linking tool performance data directly into IQMS. Implementation included real-time cavity pressure sensors, automatic mold ID recognition, and dashboarding that provided operators and supervisors with instant access to actionable data.

Level 1: SensFlo Lite

Hardware & Firmware

Controllers

Analog

Fault Codes

WiFi

SensPro IOT™

SensAsset IOT™

Level 2: SensFlo Pro

On-Premise

Level 3: SensFlo Premier

Downtime Reasons