Success Stories
ProPlastics
Pro Plastics sought to improve its mold monitoring capabilities to reduce scrap rates and enhance production efficiency. By integrating SensFlo's real-time monitoring system, the company achieved significant improvements in mold performance and maintenance processes
ROI and Performance Metrics
Operator efficiency
Time saved per shift per operator: 5 min
Reporting time
Daily decrease: 20+ min
Shot counting automation
Time saved daily: 10 min
Client Profile
Facility Location
Sidney, OH, United States
Website
https://www.proplasticsohio.com/ERP
Industry
Consumer
Equipment Types
Plastic Injection Molding
Challenges
Pro Plastics Ohio faced challenges with unplanned downtime and inconsistent part quality, which hindered its ability to scale production profitably. The company needed to eliminate inefficiencies in mold setup and maintenance while gaining better visibility into tool performance.
ProPlastics
Strategy & Implementation
SensFlo's strategy focused on digitizing mold monitoring and linking tool performance data directly into IQMS. Implementation included real-time cavity pressure sensors, automatic mold ID recognition, and dashboarding that provided operators and supervisors with instant access to actionable data.
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Solutions Used
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