Real-time visibility, foundational control

Gain immediate insights into your operations with real-time monitoring of equipment, processes, and workflows. SensFlo’s Level 1 provides the transparency needed to identify inefficiencies and baseline performance metrics.

The FloControl™ platform displaying Level 1 insights with metrics like machine run time and utilization.

Key features

Vision Systems

AI-powered vision tech detects defects, verifies color, and monitors key parameters for real-time quality control.

SensFlo’s vision system feature combines advanced AI algorithms with high-resolution imaging to deliver precise, automated inspection across your production line. Capable of detecting defects, color deviations, and dimensional inconsistencies, it provides instant feedback that helps maintain strict quality standards.

This real-time monitoring minimizes human error, reduces rework, and ensures that every product meets your specifications efficiently.

Robotics

Deploy advanced physics-based control to prevent quality issues and optimize robotic performance in real time.

SensFlo’s robotics feature integrates seamlessly with your automated systems, applying precise, physics-based control models that enhance accuracy and consistency. By monitoring critical variables and adjusting robotic actions dynamically, it helps prevent defects before they occur, improving product quality and cycle efficiency.

This intelligent control not only sharpens production outcomes but also contributes to lower waste and stronger profitability.

Connection Diversity

Stay connected at all times with flexible options including WiFi, Bluetooth, Cellular, Ethernet, and more.

SensFlo’s connection diversity feature ensures your data flow remains uninterrupted by offering multiple reliable connectivity paths. Whether your facility relies on WiFi, Bluetooth, cellular networks, or hardwired Ethernet, our platform adapts to your infrastructure and environmental demands.

This flexibility reduces the risk of data loss, supports continuous monitoring, and keeps critical production insights accessible in real time.

Fault Codes

Proactive fault detection that aids loss prevention, seamless operations, and responsive support.

SensFlo’s fault codes feature continuously monitors equipment health to identify and report errors before they escalate into critical failures. By providing clear, actionable fault notifications in real time, it empowers operators and maintenance teams to resolve issues early, reducing downtime and safeguarding productivity.

This proactive approach not only keeps operations running efficiently but also extends equipment lifespan and strengthens overall process reliability.

Digital Protocols

Seamlessly integrate with MTConnect, OPC-UA, CAN, and other key protocols to streamline connectivity across your entire operation.

SensFlo’s digital protocols feature is designed to simplify complex industrial environments by supporting a broad spectrum of industry-standard protocols. From MTConnect and OPC-UA to CAN and beyond, our platform ensures effortless interoperability between machines, controllers, and enterprise systems.

This broad compatibility reduces setup time, minimizes integration challenges, and helps your team scale digital initiatives faster while maintaining reliable, real-time data flow.

Analog Collection

A versatile range of wired and wireless sensors captures precise, real-time analog data across your production environment.

SensFlo’s analog collection feature equips your operations with high-accuracy sensors that gather critical analog signals such as temperature, pressure, and vibration. Whether integrated via wired or wireless connections, these sensors feed real-time data into your MES, enabling detailed monitoring and proactive response to fluctuations.

This capability ensures you maintain consistent quality control, reduce waste, and drive stronger performance across every production line.

Controller Data

Collect real-time data directly from PLCs & Machine Controllers for faster decision-making.

SensFlo’s controller data feature connects directly to your PLCs and machine controllers, providing uninterrupted streams of operational data. By delivering real-time visibility into machine status, performance, and anomalies, it supports rapid, data-backed decisions that improve throughput and reduce downtime.

This direct link between machine-level data and your MES or ERP ensures that every insight drives measurable gains in productivity and profitability.

Hardware & Firmware

Small, but might edge devices enable you to combine the right brains in the right places.

SensFlo’s hardware and firmware are engineered for precision and scalability, combining robust processing with minimal footprint. Our smart edge devices capture, process, and communicate data in real time, driving faster decisions and sharper operational oversight.

With seamless integration across on-premise and cloud infrastructures, SensFlo ensures that your manufacturing intelligence is always where you need it to maximize efficiency and improve your bottom line.

Benefits

  • Establish a performance baseline.

  • Enhance day-to-day operational awareness.

  • See immediate results within 90 days or your money back.

Talk to us

Let us take your company to the next level. Let’s have a chat and find out how we can help you.